How to Turn Production Data into Actionable Manufacturing Intelligence

 There’s a critical difference between raw data and actionable manufacturing intelligence. Data is just information. Actionable manufacturing intelligence adds value. When provided to the right person at the right time, action can be taken and value added – that could mean higher throughput, lower costs, and more productivity.

Companies utilizing actionable intelligence find success in the marketplace. They have the flexibility and production agility modern manufacturers need.

The Morning Reports Sinkhole in your Production Cycle

For companies relying on spreadsheets, paper travelers and their ERP for production data, information is compiled at the end of the day and then shared in a morning report. A morning report is data, and not actionable intelligence.

The data in the morning report is often flawed, if not completely fictional. The ERP was never designed to collect production data, so patchwork and dubious methods are used to gather information. Employees pencil whip information on a traveler before clocking out for the day, or fudge numbers when memory fails. A coffee spill on a spreadsheet can ruin the data and leave you scrambling to decipher a smudge.

Manufacturers using data like this to track and control production are hurting themselves. Decisions are made on speculation using the best data available (data that was never very good in the first place). This leads to a lack of discipline and control in production. Waste and scrap increases, and problems stymie production velocity with no clear solution as management isn’t sure what happening on the shop floor.

Manufacturers need actionable manufacturing intelligence, and actionable manufacturing intelligence requires real-time production data.

The Key to Manufacturing Intelligence

The Quantum Production Control System (PCS) is designed to provide accurate and actionable real-time information on production.

Using Quantum and your current build books and work instructions, you can begin collecting real-time production data from your current processes and standard use of the system. Accurate updates and Work In Progress (WIP) reports are just a mouse click away. Capturing data is done automatically throughout production.

Take Action on Improved Production

Real-time data is actionable, while a morning report is nothing more than a review – a window into the past. With the PCS in place, real-time production data is fed to the right people at the right time to make a positive impact on production. Supervisors can see a problem occur, such as a machine going down or a late material shipment, and then take action to mitigate and solve the problem. Feedback loops at the work station provide rapid resolution to problems, keeping production on schedule.

Contact CIMx Software today and connect with our team to see how quickly Quantum can empower your production team with actionable manufacturing intelligence to accelerate productivity and eliminate waste for you. Ditch the spreadsheet and embrace efficiency in your processes with Quantum.

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Topics: How can software improve production?, How can software improve manufacturing quality?, What can analytics and real-time data do for you?

Written by David Oeters