production control for wire

and rope harness

tame complexity and deliver with precision

compete on first article and full production

Wire and rope harness manufacturers compete on the engineering of parts; when it comes to production after first article, it's a race to the bottom of price. You need a system that provides engineering control for your team and cost control for you. You need records of every revision of work through prototyping, and cost monitoring through production. You need to price your products correctly, considering both labor and materials costs. Quantum enforces quality, controls costs, and tracks every stage of production.

We have more than 25 years of experience reducing production costs for manufacturers through process and part compliance, cost control and information control. Get a platform that's ready to install today and use tomorrow.

Complete Production Control for Production Operations in electric assembly, wire rope and harness. Quantum.

shop floor performance visibility for wire harness assembly

Quantum Analytics provides clear visibility into harness assembly, from cutting and crimping stations to final testing. Whether you're focused on reducing rework or scaling up for large orders, Quantum helps you measure output, efficiency, and compliance across your teams.

With built-in performance dashboards, reporting, and real-time data capture from the shop floor, you can:

✔ Monitor task, jobs, and order completion across multiple harness builds

✔ Evaluate team and individual output by shift, order type, or work center

✔ Forecast staffing needs and optimize workstation utilization for upcoming orders

✔ Maintain audit readiness with fully traceable, time-stamped activity logs for every harness build

✔ Track detailed assembly steps—cutting, stripping, crimping, labeling, bundling, and testing— to prevent rework and confirm every harness meets spec before shipment

manufacturing engineering

Build each step of your original engineering for your customer with control over each revision, every engineering change and all modifications. Keep an auditable trail of all your work and A/B test various routes.

materials tracking

Create a Bill of Materials (BOM) for each part and ensure that the proper materials are available at each stage of production. Keep tight control over inventory to avoid over-ordering and under-stocking.

control your costs

Capture the labor and material costs of each step of your production—both planned and actual. Include all the costs for non-conforming work and ensure that you're profitable on every job.

the overlooked opportunity: automating inventory for smaller manufacturers

“We’re too small for automation.” It’s a phrase you’ve probably heard, or maybe even said yourself. It’s a common belief. Automation sounds like a huge investment, something you’d expect in a massive plant producing thousands of identical harnesses every week. Not in a smaller shop running custom jobs or shorter batches.

But here’s the thing: no manufacturer is too small to benefit from automation. In fact, day-to-day struggles of smaller operations (keeping track of materials, tools, and calibration dates) is often where the most time and money gets lost, and where automation can have the biggest impact. (an article originally published in the September/October 2025 issue of Wiring Harness News).

navigating uncertainty: how data-driven strategies keep wire harness manufacturers in control

As 2025 unfolds, a theme of uncertainty has emerged, forcing many wire harness manufacturers to reassess their operational strategies, or at least keep a close eye on potential disruptions and shifts in the supply chain. After all, how can you prepare when the industry’s next move is anyone’s guess? With ‘resilience’ a buzzword dominating so many discussions, organizations are prioritizing the development of contingency plans. However, these plans are only as strong as the data they’re built upon. In unpredictable times, real-time data becomes your most dependable way to protect your order fulfillment and secure your business’ future (an article originally published in the March 2025 issue of Wiring Harness News).

efficiency driver

As an Efficiency Driver, you’re the real innovator in your manufacturing operation. You’re always seeking ways to improve workflows, eliminate bottlenecks, and keep things running smoothly. You’re data-driven, closely tracking resources, cycle times, and overall equipment effectiveness (OEE). You’re likely looking to minimize waste and maximize throughput, and metrics that show tangible improvements in output and operational flow make you happy.

For you, Quantum is your digital production assistant, providing real-time visibility into every stage of your workflow. Features like dynamic scheduling, real-time performance monitoring, and detailed work instructions empower you to optimize resource allocation, reduce downtime, and make decisions that lead to noticeable gains in productivity and output. With Quantum, you gain the control and visibility you need to drive efficiency at every stage of production.

See what Quantum can do for your efficiency

wish list

✔ A system with dynamic scheduling capabilities to handle custom, small-batch, and high-volume orders efficiently

✔ A tool that tracks processes and performance to highlight rework and scrap reduction opportunities

✔ A system that optimizes production flow from design to assembly across varying harness complexities

✔ A tool that gives you real-time visibility on the shop floor to prevent errors in cutting, crimping, and assembly

✔ A product that supports continuous improvement training to increase throughput and reduce lead times

cost controller

As a Cost Controller, you’re the sharp-eyed spending scrutinizer. Your primary focus is the financial health of your manufacturing operation, so you’re looking for solutions with tangible cost savings.

For you, Quantum tracks everything – material consumption, waste, labor costs, production times – and gives you a clear picture of your operation expenses. With such deep insights into your resources and processes, Quantum helps you identify areas for savings so you can make informed decisions that improve profitability.

See what Quantum can do for your costs

wish list

✔ A tool that helps reduce waste and scrap in cutting, crimping, and assembly operations

✔ A system that tracks expenses accurately across custom, small-batch, and large-scale harness orders

✔ Comprehensive reporting and analytics to identify bottlenecks and track labor costs

✔ A solution that gives you clear insights into production costs for custom builds versus standardized harnesses

✔ A tool that can manage all your inventory, from wire spools to connectors and terminals

quality champion

As a Quality Champion, you always fight for product excellence and customer satisfaction. You are meticulous about standards, focused on eliminating defects and ensuring compliance. You understand that high quality is not just about meeting specifications but also about building trust and protecting your company’s reputation. You measure success by low defect rates, consistent reliability, and happy customers.

For you, Quantum has the dashboards you depend on to maintain the highest levels of quality: real-time monitoring of critical parameters, built-in quality checks, and end-to-end traceability of materials and processes. Quantum’s clear, visual work instructions ensure jobs are always done the right way so quality stays consistent. Quantum gives you peace of mind that you’ll always be able to uphold the highest standards.

See what Quantum can do for your quality

wish list

✔ A tool that helps reduce waste and scrap in cutting, crimping, and terminal applications

✔ A system that captures and manages quality data to track testing, continuity, and electrical performance

✔ A product with built-in/instant alerts and quality checks to prevent mis-wires and assembly errors

✔ Detailed audit trails and full traceability from raw wire through final harness delivery

✔ A system that enforces standardized work processes to ensure repeatability across custom and volume orders

visibility expert

As a Visibility Expert, you’re the far-sighted planner for your manufacturing operations. You recognize that visibility is above all else and you consider the big picture and long-term goals whenever you make a decision. Your focus is on driving strategic objectives, improving agility, and positioning your operations for success in this dynamic market. You think a lot about how technology investments can drive your company’s strategic plans/objectives.

For you, Quantum provides the high-level insights you need to achieve your long-term goals. With a comprehensive view of the entire production process, Quantum enables data-driven decision-making, from capacity planning to resource allocation to future investments. With the complete, real-time visibility Quantum provides, you can set clear goals, and its scalability supports you as you succeed and grow.

See what Quantum can do for your visibility

wish list

✔ A solution with real-time visibility into production on the shop floor, from cutting and crimping to assembly and testing

✔ A system with complete traceability and material tracking for wires, connectors, and terminals

✔ A system that fosters collaboration between engineering, assembly, and quality teams

✔ A system that provides a high-level overview of production with granular details on harness builds

✔ Seamless integration with ERP

✔ A system that gives you a competitive advantage in custom orders and volume efficiency

✔ A product that demonstrates a clear return on investment with reduced scrap and faster turnaround

✔ A product that is scalable for future growth, from low-volume prototypes to large production runs

let's untangle your processes

You compete in the most rigorous field of compliance. On paper, this is next to impossible. Many manufacturers turn to Microsoft for help. Access databases are not controlled and will not give you the compliance you require. Quantum gives you everything you need to get your job done on-time and compliant to the most rigorous standards of industry. And complete production control for production operations in wire and rope harness.

production control for wire

and rope harness

tame complexity and deliver with precision