production control for wire and rope harness

compete on first article and full production

Wire and rope harness manufacturers compete on the engineering of parts; when it comes to production after first article, it's a race to the bottom of price. You need a system that provides engineering control for your team and cost control for you. You need records of every revision of work through prototyping, and cost monitoring through production. You need to price your products correctly, considering both labor and materials costs. Quantum enforces quality, controls costs, and tracks every stage of production.

We have more than 25 years of experience reducing production costs for manufacturers through process and part compliance, cost control and information control. Get a platform that's ready to install today and use tomorrow.

Complete Production Control for Production Operations in electric assembly, wire rope and harness. Quantum.

mfg report 2

track your team's performance for compliance and effectivity

Quantum Analytics gives you complete visibility into your Production Operations team's performance. Track performance of tasks, jobs, orders, people and teams. See trends, forecast resource needs and improve team efficiency with Quantum.

Complete Production Control for your Production Operations team.

manufacturing engineering

Build each step of your original engineering for your customer with control over each revision, every engineering change and all modifications. Keep an auditable trail of all your work and A/B test various routes.

materials tracking

Create a Bill of Materials (BOM) for each part and ensure that the proper materials are available at each stage of production. Keep tight control over inventory to avoid over-ordering and under-stocking.

control your costs

Capture the labor and material costs of each step of your production - both planned and actual. Include all the costs for non-conforming work and ensure that you're profitable on every job.

navigating uncertainty:

how data-driven strategies keep wire harness manufacturers in control

(an article originally published in the March 2025 issue of Wiring Harness News)

As 2025 unfolds, a theme of uncertainty has emerged, forcing many wire harness manufacturers to reassess their operational strategies, or at least keep a close eye on potential disruptions and shifts in the supply chain. After all, how can you prepare when the industry’s next move is anyone’s guess? With ‘resilience’ a buzzword dominating so many discussions, organizations are prioritizing the development of contingency plans. However, these plans are only as strong as the data they’re built upon. In unpredictable times, real-time data becomes your most dependable way to protect your order fulfillment and secure your business’ future. Read more.

control vs flexibility in wire harness production

(an article originally published in the March 2025 issue of Wiring Harness News)

The adage “best laid plans often go awry” holds particular significance in the complex and dynamic world of wire harness manufacturing. Unforeseen challenges, evolving customer demands, and the intricacies of the production process require a delicate balance between control and flexibility. On the one hand, adhering to strict specifications is absolutely critical. Every process, every machine, every component needs to function in perfect sync, churning out products that meet precise specifications, on time and within budget. On the other hand, the very nature of manufacturing demands the ability to constantly evolve and adapt. Manufacturing isn’t static. The unexpected happens and production schedules need to adjust in real-time. So how do we reconcile these seemingly opposing forces? How do we maintain the control that we require for quality while embracing the flexibility that today’s wire harness manufacturing demands? Learn more.

efficiency driver

As an Efficiency Driver, you’re the real innovator in your manufacturing operation. You’re always seeking ways to improve workflows, eliminate bottlenecks, and keep things running smoothly. You’re data-driven, closely tracking resources, cycle times, and overall equipment effectiveness (OEE). You’re likely looking to minimize waste and maximize throughput, and metrics that show tangible improvements in output and operational flow make you happy.

For you, Quantum is your digital production assistant, providing real-time visibility into every stage of your workflow. Features like dynamic scheduling, real-time performance monitoring, and detailed work instructions empower you to optimize resource allocation, reduce downtime, and make decisions that lead to noticeable gains in productivity and output. With Quantum, you gain the control and visibility you need to drive efficiency at every stage of production.

wish list

✔ A system with dynamic scheduling capabilities

✔ A tool that tracks processes and performance over time

✔ A system that optimizes production workflows

✔ A tool that gives you real-time visibility into shop floor operations

✔ A product that supports continuous improvement, training, and growth

cost controller

As a Cost Controller, you’re the sharp-eyed spending scrutinizer. Your primary focus is the financial health of your manufacturing operation, so you’re looking for solutions with tangible cost savings.

For you, Quantum tracks everything – material consumption, waste, labor costs, production times – and gives you a clear picture of your operation expenses. With such deep insights into your resources and processes, Quantum helps you identify areas for savings so you can make informed decisions that improve profitability.

wish list

✔ A tool that helps reduce waste and scrap

✔ A system that tracks expenses accurately

✔ Comprehensive reporting and analytics

✔ A solution that gives you clear insights into production costs

✔ A tool that can manage all your inventory

quality champion

As a Quality Champion, you always fight for product excellence and customer satisfaction. You are meticulous about standards, focused on eliminating defects and ensuring compliance. You understand that high quality is not just about meeting specifications but also about building trust and protecting your company’s reputation. You measure success by low defect rates, consistent reliability, and happy customers.

For you, Quantum has the dashboards you depend on to maintain the highest levels of quality: real-time monitoring of critical parameters, built-in quality checks, and end-to-end traceability of materials and processes. Quantum’s clear, visual work instructions ensure jobs are always done the right way so quality stays consistent. Quantum gives you peace of mind that you’ll always be able to uphold the highest standards.

wish list

✔ A tool that helps reduce waste and scrap

✔ A system that captures and manages quality data

✔ A product with built-in/instant alerts and quality checks

✔ Detailed audit trails and end-to-end product traceability/trackability

✔ A system that enforces standardized work processes

visibility expert

As a Visibility Expert, you’re the far-sighted planner for your manufacturing operations. You recognize that visibility is above all else and you consider the big picture and long-term goals whenever you make a decision. Your focus is on driving strategic objectives, improving agility, and positioning your operations for success in this dynamic market. You think a lot about how technology investments can drive your company’s strategic plans/objectives.

For you, Quantum provides the high-level insights you need to achieve your long-term goals. With a comprehensive view of the entire production process, Quantum enables data-driven decision-making, from capacity planning to resource allocation to future investments. With the complete, real-time visibility Quantum provides, you can set clear goals, and its scalability supports you as you succeed and grow.

wish list

✔ A solution with real-time visibility into production on the entire shop floor

✔ A system with complete traceability and real-time tracking of materials.

✔ A system that fosters crystal clear communication and collaboration between teams

✔ A system that provides a high-level overview of your operations, as well as the moment-to-moment, granular details

✔ Seamless integration with ERP

✔ A system that gives you a competitive advantage

✔ A product that demonstrates a clear return on investment

✔ A product that is scalable for future growth

You compete in the most rigorous field of compliance. On paper, this is next to impossible. Many manufacturers turn to Microsoft for help. Access databases are not controlled and will not give you the compliance you require. Quantum gives you everything you need to get your job done on-time and compliant to the most rigorous standards of industry.