Many manufacturers use aggressive strategic plans to improve production, but without a shop floor system the goals are unsustainable.
Do you have a strategic plan for manufacturing growth?
Every company should have one. They help guide and shape the daily decisions of the company, and provide a common goal and purpose. For manufacturing, a business that relies on repetition and predictability more than others, a strategic plan is a critical tool in stimulating business growth.
The problem for many is the disconnect between the strategic planning and shop floor operations. Adding a bullet point in the strategic plan to reduce waste, or improve production is great, but the relentless pace of production doesn’t leave much opportunity for implementation.
A committee will meet, a few ideas get tossed around, a few words said at a morning meeting, and then another order will come in and the good intentions of the strategic plan are lost in the relentless need to get product out the door.
Making Shop Floor Changes that Work
There are several challenges facing manufacturers implementing a strategic plan, beyond what most companies will face:1. Visiblity.
Many manufacturers simply have no visibility of their production processes. They don’t know what is happening on the shop floor, other than in dated reports and employee intuition. Without actionable data and insight into processes, any plan to implement a production strategy will be a “best guess.”
In a paper-based production environment, shop floor control comes from the morning huddle, a shift in the production line or work center, or a new best practice that is quickly forgotten. During production, the shop floor will use a process they know rather than a new process almost every time.
More than just visibility, analytics is the ability to drill down into the data in real time to discover actionable insight. This is more than just a report generated each morning; it’s using data to drive decisions in real-time to improve outcomes.
Paperless manufacturing provides a solid foundation to implement a strategic plan to improve production operations. Automating processes, setting up reports using real-time data, and managing information throughout the manufacturing value chain are all tools and benefits of the paperless system critical to successfully implementing and executing the strategic plan.
Without a system, the shop floor will struggle to meet goals or sustain improvement.
Want to see how paperless manufacturing can help you improve production and meet strategic goals? Contact CIMx today for a personalized shop floor analysis. It’s a critical step in any improvement project.