October 23, 2018 at 11:00 AM

What Matters Long-term in Software

2018 Advanced Manufacturing Technology Show Series |  2 of 6

Software is like a roommate. It is part of your life, your processes and your work. It should make your life easier. It’s a long-term choice that you don’t make lightly. With that said, what should you care about when selecting software and taking the long view?

We talked last time about ensuring that the software that you select works for you into the future. How can you test that? How would you even know what you’re going to do in the future? Here are a few things to consider and an easy test for any product that you’re reviewing.

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October 19, 2018 at 11:00 AM

The Best Software Experience

2018 Advanced Manufacturing Technology Show Series |  1 of 6

What is the best experience you’ve had with software? How about with a software vendor? I pause when I ask that question because I know what’s coming – silence or anger. People that I speak to either haven’t had a good experience with a software vendor or it’s been so long that they can’t remember one.

Having spent the last 25 years in software, I am deeply saddened by this, in manufacturing especially, but I feel for the entire industry. People don’t make choices for software lightly, no matter the purpose. Software invades your life. You can’t even leave your house without something electronic making your coffee or protecting your house.

You want it to be easy. You want it to work right “out of the box” and for an expensive coffee maker or kitchen appliance that might be true. For the rest of you, there’s radio silence.

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September 26, 2018 at 9:00 AM

The Truth about Production Scheduling Software – 2018 Edition

The majority of manufacturers schedule their daily work one of two ways: color-coded spreadsheets or magnets on dry erase boards. It isn’t ideal, but it’s cheap and, more often than not, it gets the job done.

However, as shops grow and Orders become more numerous and complex, manual scheduling becomes more of a guessing game than a science. Our team of manufacturing system experts has examined the functionality you need to know about, and the marketing-speak to avoid, when researching the right Scheduler for your shop.

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August 17, 2018 at 9:50 AM

The Margin Wars

How to Succeed in Global Manufacturing

Let’s be frank, most of your customers can’t tell the difference between your plant and the next job shop on their vendor list. You may have the best machinery, the most skilled operators and a spotless reputation, but all they really care about are the big three: quality, turnaround-time and price.

It’s frustrating, illogical and unfair; but it’s the world we sell in.

To stay competitive in manufacturing your shop needs to become the go-to supplier for every run. This means guaranteeing delivery dates, eliminating turnbacks and producing the same work with fewer resources than your competitors.

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August 9, 2018 at 2:30 PM

Turning Manufacturing Audits into Profit

 Audits can either cost you money or make you money. The choice is yours.

In the manufacturing industry, audits are the key factor in determining a company’s continued growth or imminent decline. Audits quantify the success of your team’s efforts by ensuring your shop is up to snuff in every stage of production.

However, the stress and time invested into filing frequent audits can weigh on your team, slowing down production and negatively impacting your bottom line.

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July 30, 2018 at 3:15 PM

The Risk of Manufacturing Automation

Standardized processes and machine automation are the driving forces behind modern manufacturing in the United States. These tools maintain order across the shop floor and keep work on schedule. This structure is essential to eliminating waste and generating profit, however, no process is without risk.

The threat from automation and well-structured processes arise when we become overly reliant on them. This reliance leads to blind spots and complacency across the company.

 

The Solution: Real-Time Production Control

Spot red flags in real-time with Production Dashboards designed to keep your orders on-schedule and under budget. Increase production with digital work packets and enforce Quality with automatic tolerance checks and sequential sign-offs.

Leverage a complete Manufacturing Execution System (MES) to empower your employees to increase both Quality and production rates. Your team is your most valuable asset and the right MES will give them the tools they need to succeed.

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July 19, 2018 at 11:00 AM

Creating a Culture of Compliance

Catch and resolve these common audit issues before the regulators do.

If you’re in the manufacturing industry you understand how essential auditing is to your company’s success. The amount of resources required to report multiple times a year may be frustrating, but their value cannot be overstated.

That said; you hate everything about them.

Here are three tips for getting ahead of your inspection and receiving the most value out of every audit.

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July 13, 2018 at 11:15 AM

3 Manufacturing Slow Downs that are Impacting Your Bottom Line

Production and profit had plateaued at a Midwest Composites manufacturer. Orders were consistent enough to turn a small profit, but margins were paper-thin and the workforce was aging out of their roles.

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June 21, 2018 at 2:30 PM

What to Consider When Selecting a Manufacturing Software Vendor

In this day and age, customer service and reputable businesses are getting harder to find. There is more to the sustainability of a software system than just the promised functionality. In fact, a system is only as good as the support and the reputation of the company that maintains it.

It is critical to find a vendor that proves they are trustworthy, knowledgeable and collaborative. 

 

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June 14, 2018 at 11:45 AM

The 5 Reasons Why Everyone Hates Manufacturing Software

No one enjoys researching shop floor systems. You have plenty of other responsibilities on your plate and frankly, you didn’t get into manufacturing to browse software recommendation websites.

We’ve compiled the 5 most common reasons people hate researching manufacturing software, the red flags to avoid and recommendations for success.

 

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April 20, 2018 at 10:45 AM

5 More Easy Shop Floor Quality Improvements

Production Control Systems and Quality Improvement

We are all in the quality business. Wasted time, scrapped materials and customer turnbacks reduce margins and damage our reputations. It’s only by putting the proper systems in place that our shops can achieve maximum efficiency and profitability.

With your existing production control system (PCS) and these five easy steps, your business can eliminate scrap and accelerate production in a matter of weeks.

  1. Review Non-Conformance Issues Daily
    Evaluate your previous day’s non-conformances in your morning production meeting. One competitive advantage your PCS provides is access to real-time production data. Don’t let your team revert back to weekly updates. Keep your processes as agile as your operators. You have all the data you need at your fingertips; use it.
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April 17, 2018 at 11:05 AM

How one midwest manufacturer increased production by 35% while reducing scrap by 80%

Case Study: Scrap Down. Production Up.

A midwest make-to-order manufacturer was experiencing both escalating levels of scrap and a consistently under-performing shop. After experimenting with a series of homegrown solutions, a production supervisor connected with CIMx to deliver a comprehensive, sustainable solution.

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November 21, 2017 at 7:00 AM

Solving Problems and Improving Production with Behavior Science

While many make-to-order manufacturers are highly successful at guiding the economic side of their businesses, most have yet to discover the secret to managing production. Errors, inefficiency, and waste still plague the shop floor. Orders ship late, scrap and waste drain profit, and non-productive time is a constant drag on output. These fundamental flaws and missed opportunities hold back the business.

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August 1, 2017 at 7:00 AM

Manufacturer’s Guide to Software Implementation

In a recent survey, Automation World and ARC Advisory found that MES systems were critical to compliance, cost reduction and profitability. They go on to talk about the importance of implementation. While that seems obvious, implementation is sometimes the last thing that prospects talk to us about. Implementation should be discussed early in the vendor selection process as it may be the single most over-looked and critical project requirement.

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September 20, 2016 at 9:39 AM

Sustainable Products, Consultants and Paperless Manufacturing

Manufacturers have options when selecting a software solution, but often they lose sight of the most important requirement during the selection process.

On a recent flight, I sat next to a fuel transportation consultant with a background in software implementation.  As he talked about himself (incessantly), he explained he was a legend and master in his chosen industry. I instantly identified his sales pitch. 

That’s really what it was – a sales pitch. Consultants are interesting that way.  The consulting industry – both corporate and independent – doesn’t make money unless you hire them. They don’t usually have a product to show or sell, only themselves, so they have this shiny, made-to-be-hired aura that promotes their skill and expertise. 

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